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IIT Bombay Researchers Build Innovative Approach for Measuring Coating Performance

Published on 2023-06-22. Edited By : SpecialChem

TAGS:  Marine / Protective Coatings     Sustainability / Natural Coatings    

IIT Bombay Researchers Innovative Approach Measuring Coating Performance Scientists at the Indian Institute of Technology Bombay (IIT Bombay) combine a recently developed hydrogen potentiometry (HP) method with conventional electrochemical impedance spectroscopy (EIS) to build an innovative approach for measuring the coating performance.

Quantifying Buried Interfacial Reaction Rates


The method allows quantifying buried interfacial reaction rates. This pioneering technique offers a deeper understanding of how reactions occur at the interfaces between materials, which has significant implications for various fields, including energy conversion and corrosion prevention.

Since the interface is buried, a complementary non-destructive electrochemical technique to monitor in-situ interfacial changes and provide quantitative information to co-relate and deepen the fundamental understanding derived from the hydrogen potentiometry method was needed,” said Prof Vijayshankar Dandapani.

My postdoctoral work on using non-linear EIS to characterize the degradation of Li-ion batteries gave me the idea to combine it with the HP technique to build a robust approach to measure ORR kinetics,”continued Prof Dandapani.

Mr. Rasmi Ranjan Tripathy, PhD scholar and the first author of the paper notes that the choice of an alkaline electrolyte is very critical and has a two-fold purpose. She said, “It allows for stable steady-state hydrogen charging currents on the back side of the hydrogen permeable membrane vital for ensuring dynamic electrochemical equilibrium conditions on the front side.

This was tough to achieve using an acidic electrolyte due to adsorbate-related challenges. Secondly, for real-life applications on industrial metals such as iron and zinc, only an alkaline electrolyte will work as it allows the formation of a thin passive layer and prohibits active metal dissolution typical in an acidic environment that contributes to unwanted side reactions,” added Tripathy.

Effect of Physisorbed Polymer


The experiment involved a model interface made of PMMA (poly(methyl methacrylate)) and Pd (palladium) where the inhibited oxygen reduction reaction (ORR) kinetics were observed. The presence of a physisorbed polymer at the buried interface caused a cathodic shift of 50 mV in potential compared to bare Pd.

The shift was clearly visible in the I(U) curve, a graphical representation of current versus potential that can be derived from the hydrogen potentiometry (HP) method. Furthermore, electrochemical impedance spectroscopy (EIS) revealed a 26-fold decrease in the RCT (charge transfer resistance) value, which reflects the inhibiting effect of the physisorbed polymer.

In a subsequent analysis of a severely inhibited interface, the scientists applied octane thiol as a self-assembled monolayer on Pd, with a topcoat of PMMA. This configuration led to an even more pronounced cathodic shift of 190 mV compared to the model PMMA/Pd interface, indicating a significantly inhibited reaction. The corresponding EIS measurement showed a 100-fold decrease in the RCT value, confirming the heightened inhibition.

Quantitative Measuring of ORR Rates


The main aspect of this combined approach lies in its interface sensitivity, which enables scientists to anchor specific functional groups to metal substrates through chemisorption. This opens avenues for quantitatively measuring ORR rates and assessing the effectiveness of protective coatings in real-world applications.

For instance, thin layers of industrially relevant metals, such as iron and zinc, are currently being deposited on the exit side of the Pd membrane over which polymer coating will be bonded to mimic an interface that is of commercial interest.

It will allow the technique to be used as a standalone tool for providing crucial input to simulation programs, aiding in the selection of appropriate coatings for various practical applications.

The primary aim of these kinetic measurements is to provide input data to a computer program that can predict the corrosion rate of organic coatings. Such simulated coating lifetime will guide in appropriate choice of polymer coating for on-field application in the mobility, oil and gas pipeline, infrastructure, marine and packaging industries,” stated Prof Dandapani.

More importantly, we believe this approach could go beyond corrosion-related applications and find use for example in hydrogen sensing where the ability to quantitatively measure atomic hydrogen-induced interfacial electrochemical changes can be exploited,” explained Prof Dandapani.

Transition to Hydrogen-based Energy Economy


With the growing interest in transitioning to a hydrogen-based energy economy, this work finds relevance and scope for future research in applications related to hydrogen in materials,” added Prof Dandapani.

Advancements in understanding interfacial reactions provide researchers with invaluable insights into the behavior of materials and their performance in electrochemical systems.

With further refinement and application, this novel combined approach has the potential to revolutionize fields such as energy conversion, corrosion prevention and material science, contributing to more efficient and sustainable technologies.

Source: IIT Bombay

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