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New Environmentally Safe, Transparent Frost-resistant Coatings

Published on 2022-04-07. Edited By : SpecialChem

TAGS:  Aerospace Coatings       Sustainability / Natural Coatings    

New Environmentally Safe, Transparent Frost-resistant CoatingsResearchers from University of Illinois have developed a range of transparent, bio-friendly, antibacterial, frost-resistant coatings that provides longer-lasting alternative to conventional deicers. The coatings are suitable for demanding industries e.g. in airports to deice airplanes in winters and consumers.

Developing Biofriendly Alternatives


The researchers Sushant Anand, UIC assistant professor of mechanical engineering, and Rukmava Chatterjee, a UIC Ph.D. student say it could also benefit other industries.

We questioned the lifetime of the cryoprotectants and looked at new ways to increase their effectivity,” said Anand. “Glycols dissolve very fast in the water and get washed away before the plane takes off, and it’s a serious problem that costs hundreds of millions of dollars –- most of which literally ends up in the drain. We thought, why not improve such chemicals themselves, and make alternatives that can last longer while being more biofriendly. And that is what we ended up doing.”

Family of 80 Anti-freezing Coatings


To accomplish their goal, the researchers developed an extensive family of more than 80 anti-freezing coatings, which can be classified as polymeric solutions, emulsions, creams and gels. The formulations can be easily applied to aluminum, steel, copper, glass, plastic or any industrial surface without preconditioning or expensive surface treatments.

Our coatings are an all-in-one package which can delay formation of frost for extended hours and simultaneously cause any ice formed on its surface to easily shed off by a gentle breeze or simple substrate tilting,” said Chatterjee.

The coatings are a family of phase change material-based formulations and multifunctional coatings which can tailor solid foulant adhesion on functional surfaces, ranging from ice to bacteria, irrespective of their inherent material structure and chemistry. This was engineered by regulating how chemicals leach out of the material system and by creating a lubricating surface layer that is both slippery and non-freezing in nature.

Potential to Use in Agriculture


The anti-freezing gels are also transparent, which is critical for applications like traffic signals, runway lights that assist pilots during landings, automotive windshields or building windows.

Imagine coating your smartwatch with our gel that can inhibit ice accretion in the chilly negatives while simultaneously preventing any bacterial contamination,” said Chatterjee.

Since our anti-icing sprays are bio-friendly and anti-bacterial, we even think there is a potential to use them in agriculture to prevent crops from being ruined by severe frost,” said Anand. “But that is a pipe dream, and we need to do more studies to see if there will be any long-term adverse effect on the plants.”

A worldwide patent application titled “Compositions and Methods for Inhibiting Ice Formation on Surfaces” has been filed by UIC’s Office of Technology Management.

There is great potential in these materials for many applications, and I think the day when commercial versions of our materials come out just got closer,” said Anand.

Anand Research Group members Hassan Bararnia and Umesh Chaudhuri collaborated with Chatterjee on the experiments.

Source: University of Illinois

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