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Researchers Develop Printable Lasers Using Custom Inkjet Printing on a Polymer Coating

Published on 2012-09-19. Author : SpecialChem

A laser is a characteristically "pure" form of light, occupying a very narrow wavelength range, or color. Laser devices are already ubiquitous in modern life; they are used to read data from Blu-Ray discs and deliver high-speed internet around the world, for example. In science and technology, lasers are similarly versatile - being employed for a wide range of purposes such as medical treatment and testing, or space-based remote sensing.

Today, most lasers are made on silicon wafers using expensive processes similar to those used to make microprocessors. However, scientists have now designed a process to "print" a type of organic laser on any surface, using technology very similar to that used in the home.

The process involves developing lasers based on chiral nematic liquid crystals (LCs), similar to the materials used in flat-panel LCD displays. These are a unique class of photonic materials that, under the right conditions, can be stimulated to produce laser emissions.

If aligned properly, the helix-shaped structure of the LC molecules can act as an optically resonant cavity - an essential component of any laser. After adding a fluorescent dye, the cavity can then be optically excited to produce laser light.

Until now, high quality LC lasers have been produced by filling a thin layer of LC material between two accurately spaced glass plates a hundredth of a millimeter wide. The glass is covered with a specially-prepared polymer coating to align the LC molecules.

Unfortunately the process is still a complex one - it requires a cleanroom environment and involves multiple, intricate production steps. Furthermore, the range of substrates available is pretty limited - typically restricted to glass or silicon, for example.

Researchers from the Centre for Molecular Materials for Photonics and Electronics and the Inkjet Research Centre - both in the Department of Engineering at the University of Cambridge - have devised a way to align the LC molecules and produce high resolution multi-color laser arrays in one step, by printing them.

Using a custom inkjet printing system, the researchers printed hundreds of small dots of LC materials on to a substrate covered with a wet polymer solution layer. As the polymer solution dries, the chemical interaction and mechanical stress cause the LC molecules to align and turn the printed dots into individual lasers.

The researchers believe that this simple process can form lasers on virtually any surface, rigid or flexible, and can potentially be applied using existing printing and publishing equipment (similar to the ones used to print papers or magazines).

The process has been developed initially to produce compact, tuneable laser sources and high-resolution laser displays. However, it can also be used to print fluorescence tag-based "lab-on-a-chip" arrays used extensively in biology and medicine. By being able to put lasers virtually anywhere, the potential applications are limited only by imagination.

A UK patent application to protect the invention has now been filed with the help of Cambridge Enterprise, a subsidiary of the University of Cambridge which is responsible for commercialization arrangements for University discoveries.

The research was funded by the UK Engineering and Physical Sciences Research Council under the COSMOS Technology Translation and Innovation in Industrial Inkjet Technology projects.

About the University of Cambridge

Cambridge University has research departments and teaching faculties in most academic disciplines, and spends around £650 million in a year for research. All research and lectures are conducted by University Departments. The colleges are in charge of giving or arranging most supervisions, student accommodation, and funding most extracurricular activities. During the 1990s Cambridge added a substantial number of new specialist research laboratories on several University sites around the city, and major expansion continues on a number of sites. Cambridge is a member of the Russell Group, a network of research-led British universities; the Coimbra Group, an association of leading European universities; the League of European Research Universities; and the International Alliance of Research Universities. It is also considered part of the "Golden Triangle", a geographical concentration of UK university research. Cambridge has a research partnership with MIT in the United States: the Cambridge-MIT Institute.

Source: University of Cambridge

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