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Researchers Develop a Highly Effective Antibacterial Coating for Medical Devices

Published on 2015-02-24. Author : SpecialChem

Institute of Physical Chemistry of the Polish Academy of Sciences researchers have developed a new highly effective antibacterial coating that should work well on medical devices. The material is initially a liquid combination of a boron compound blended with colloids of gold. When a substance is introduced to polymerize the material, any solid objects within the bath become coated by a gold composite layer. This happens within just a few minutes and the material is stable, staying effective for a long time after it’s applied. 

The new method of producing nanocomposite antibacterial coatings is universal and can be used to modify the surfaces of various materials. After modification, the materials exhibit excellent antiseptic properties, whilst remaining very friendly to human cells. The coatings' usefulness is not limited to the field of medicine: they can be used, for example, to improve the level of hygiene of everyday items of clothing such as socks, insoles, sports underwear, etc., as well as in the production of sportswear. Their mass use is favoured by the fact that the nanocomposite coatings from the IPC PAS arise in a fast and cost-effective process.

The new antibacterial coatings are prepared in solutions of boron compounds containing colloidal nanoparticles of gold. After the introduction of the agent causing polymerization, gold nanocomposites are deposited on the surface of the object immersed in the colloid within a dozen or so minutes. The linking with the substrate is of a chemical nature, so it is considerably stable.

Depending on the amount of deposited nanocomposite, the modified materials can vary in color from light pink, through violet, to dark navy.

Although gold is not the cheapest of materials, its nanocomposite coatings are stable and do not undergo degradation during laundering in detergents. Repeated laboratory tests of the antiseptic properties of the new coatings have been carried out with, among others, E. coli and Staph. aureus, i.e. both Gram-negative and Gram-positive bacteria. Tests have shown that after 12 hours the number of bacteria of both types decreased by as much as 90%.

“Medicine is becoming more and more effective by the day. However, despite this fact, problems with bacterial infections are common in clinical practice. Patients with such complications usually require admission to hospital for up to two weeks longer than the normal patient. Not only do people suffer, but also the cost associated with hospitalization runs into thousands and millions of dollars. Dressings with our coatings could significantly reduce these problems,” says Dr. Katarzyna Wybrańska (IPC PAS).

What surprised researchers working on the new antibacterial coatings most was that they turned out to be harmless to human cells. This feature arises from the fact that, in contrast to other similar antibacterial solutions, such as impregnation with silver nanoparticles, the antibacterial action of the new coatings does not involve the release of toxic substances to the outside, but the direct contact of bacteria with the modified surface. The nanocomposite itself is not released from the material or the dressing, so that it can act as an antibacterial for longer and without harming the body. Many months of tests of the gold nanocomposite coatings, conducted on four human cell lines, have not to date shown any harmful effects. Cell cultures, which often degrade after a dozen or so days under laboratory conditions, developed normally and not only did human cells not avoid cotton wool fibers coated with the gold nanocomposite, they even grew on them. “Usually, what is toxic to bacteria is also harmful to us. However, our nanocomposites are very friendly to human cells,” stresses Dr. Wybrańska.

The unique properties of the new coatings pave the way for interesting applications. Dr. hab. Marcin Fiałkowski, professor at the IPC PAS, observes: “The demand for biomedical products with proven antiseptic properties and a lack of toxicity to human cells is great. Therefore, we are thinking of using our nanocomposites in the production of hydrogel dressings. Another potential area of application is associated with the scaffolds used for cell and tissue culture.”

The innovative nature of the antimicrobial coatings of gold nanocomposites has been confirmed in the several patent applications submitted by researchers from the IPC PAS.

Research on the coatings, carried out in cooperation with the Jagiellonian University in Cracow, was funded by a grant from the TEAM program of the Foundation for Polish Science, and work on their commercial applications is currently being developed under the IMPULS FPS program.

About The Institute of Physical Chemistry of the Polish Academy of Sciences

The Institute of Physical Chemistry of the Polish Academy of Sciences was established in 1955 as one of the first chemical institutes of the PAS. The Institute's scientific profile is strongly related to the newest global trends in the development of physical chemistry and chemical physics. Scientific research is conducted in nine scientific departments. CHEMIPAN R&D Laboratories, operating as part of the Institute, implement, produce and commercialize specialist chemicals to be used, in particular, in agriculture and pharmaceutical industry. The Institute publishes approximately 200 original research papers annually. 

Source: The Institute of Physical Chemistry of the Polish Academy of Sciences

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