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CVC Thermoset Specialties to Increase Capacity of its Line of ERISYS™ Epoxy-functional Monomers

Published on 2013-11-27. Author : SpecialChem

CUYAHOGA FALLS, OH -- CVC Thermoset Specialties, a business group of Emerald Performance Materials, will increase capacity of its line of ERISYS™ epoxy-functional monomers, debottlenecking the reactor train used for production at its Maple Shade, N.J. facility. The project is slated for completion prior to the end of 2013.

"We continue to see a rising demand for our products from formulators seeking high performance materials that enable lighter weight construction and increased durability in applications such as adhesives, composites, structural reinforcement and coatings," said Charles Zarnitz, product line manager for specialty epoxy materials. "Even though our ERISYS™ monomers and modifiers represent a relatively small component of many formulations, they are critical to enhancing select performance characteristics. For example, some epoxy monomers act as reactive cross-linkers in acid functional acrylic polymer based formulations to optimize chemical, corrosion and impact resistance. As a manufacturer of a wide range of resins, reactive liquid polymers, modifiers and accelerators, we have a technical service laboratory that is ideally suited to assist customers - whether it is to provide lower VOC solutions, improve processing or achieve their challenging end-product performance objectives."

ERISYS™ monomers and modifiers are well known among thermoset formulators for their ability to reduce viscosity and improve handling, processing and application properties of formulations. These products can provide the formulator with a wide set of tools to increase or decrease cross-link density, alter the flexibility of the base resin, increase or decrease cure speed, enhance flame resistance and act as acid scavengers. They also enhance features in the final product, such as flexibility and toughness, and maintain chemical resistance and UV stability.

ERISYS™ modifiers and monomers are offered in a broad range of products, from mono-epoxy functional to multi-epoxy functional materials. Chemistries include aromatic and aliphatic glycidyl ethers, glycidyl amines and glycidyl esters. The product line has expanded in recent years to include product grades that utilize starting materials based on renewable resources, offering the formulator an option with high bio-renewable content ingredients.

"Improving sustainability is not only a key driver for our customers' choices in materials, it is also an important objective for our company and operations," said Frank Prolizo, vice president of operations. "Emerald has set a 2020 goal to implement productivity improvements and reduce our company's overall environmental footprint by 25% over our 2010 baseline. Projects such as this one align perfectly with our objectives, increasing capacity while enabling us to reduce energy consumption and wastewater generation at the Maple Shade location."

Previous strategic investments have already allowed Emerald to increase productivity while reducing emissions by 50% across the company since its formation in 2006. For example, Emerald's plant in The Netherlands was the first consumer to join the Rotterdam Climate Initiative Project's green energy steam grid this past spring. This will reduce CO2 emissions at the operation by 40,000 metric tons per year.

CVC's portfolio of ERISYS™ monomers and modifiers is produced at the group's ISO-9001 certified facility in Maple Shade, N.J. The business group also provides a wide range of EPALLOY™ specialty epoxy resins, HyPox™ elastomer modified epoxies, Hypro™ reactive liquid polymers (RLP) and OMICURE™ substituted urea catalysts for latent, one-component heat cured epoxy systems.

About Emerald

Emerald Performance Materials produces and markets technologically advanced specialty chemicals for a broad range of food and industrial applications. Emerald® products play a variety of roles in the products that are consumed and used every day, enabling them to last longer, look, smell, taste or perform better. Emerald products are used in aerospace, food, beverages, cosmetics, toothpaste, household products, paint, tires, automobiles, sports gear and many other applications. Headquartered in Cuyahoga Falls, Ohio, Emerald has four business groups, eight operations and approximately 750 employees.

Source: Emerald


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